Khalapur Toll Plaza, Khopoli, Raigad: Rates, Location and Directions

Khalapur Toll Plaza sits at the Mumbai end of India’s first access-controlled concrete expressway, collecting a share of the ₹320 one-way toll that every car pays to travel the full 94.5-km Mumbai-Pune Expressway. Located near Pali Phata in Khalapur taluka, close to Khopoli in Raigad district, this MSRDC-run plaza is one of just two toll points covering the entire expressway — a very different setup from the many-plaza NHAI highways most drivers are used to.

One of Only Two Plazas Covering the Whole Stretch

Unlike most highways where tolls scale with the number of plazas you pass, the Mumbai-Pune Expressway uses just two collection points for its full length:

• Khalapur handles the Mumbai-side portion of the toll, while the Urse (also called Talegaon) plaza near the Pune end collects the larger share.
• Together, these two plazas cover the entire 94.5-km stretch between Kalamboli in Navi Mumbai and Ravet near Pune — you pay once for the whole journey, not per short segment.
• The expressway opened in phases starting in 2000, reaching its full length by March 2002, with five interchanges along the route at Kon, Chowk, Khalapur, Kusgaon, and Talegaon.

Current Toll Rates

Rates verified as of August 2026 for the complete Mumbai-Pune Expressway journey:

• Vehicles without a valid, funded FASTag are charged double the standard rate.
• Battery electric vehicles registered in Maharashtra travel free on both MSRDC plazas under the state’s EV exemption policy — a genuine ₹320 saving each trip.
• If your journey continues to Navi Mumbai or the airport via the Atal Setu (Mumbai Trans Harbour Link), budget roughly ₹250 more, since that’s a separate structure with its own toll.
• A Vashi approach toll of around ₹45 sometimes gets bundled into online cost estimates for this route — that’s a different road with a different operator, not part of the expressway toll itself.

Why Khalapur Is the Plaza Most Drivers Recognise

Ask most Mumbai-Pune travellers to name a toll on this route, and Khalapur is usually the answer, for a few clear reasons:

• It sits right near the Khopoli and Lonavala exit points, where a large share of travellers leave the expressway for hill-station trips or theme park visits to Imagicaa.
• Its location at the Mumbai end means it’s the last (or first) toll point drivers encounter, making it more memorable than the Urse plaza further inland.
• The exit here connects directly to Khopoli town and onward roads toward Karjat, adding to its visibility as a landmark rather than just a payment point.

Location and Getting There

Khalapur Toll Plaza is positioned near Pali Phata in Khalapur taluka, Raigad district, close to Khopoli — roughly 78 km from the expressway’s Pune-end entry at Talegaon and about 103 km from central Pune.

• From Mumbai/Navi Mumbai: Enter the expressway at Kalamboli and travel toward Pune; Khalapur is the first major toll point you’ll reach, roughly a third of the way along the route.
• From Pune: Head toward Mumbai via the expressway from Ravet or Talegaon; Khalapur appears as you approach the final stretch before Kalamboli.
• For Khopoli or Karjat: Exit at the Khalapur interchange to reach Khopoli town directly, a popular stop for those visiting Imagicaa theme park or continuing toward Karjat.

Facilities Along This Stretch

The Mumbai-Pune Expressway was designed with amenities in mind from the outset:

• Wayside facilities including restaurants, petrol pumps, and rest areas are available at multiple points along the route, with particular concentration near the Khopoli and Lonavala interchanges.
• Ambulances and cranes are stationed for emergency response, connected to a central control room for quick dispatch.
• The expressway is fully fenced to prevent cattle and pedestrian crossings, with subways provided roughly every 300-500 metres for local residents to cross safely.
• Traffic police maintain a regular presence along the corridor to manage flow and respond to incidents.

Tips for a Smoother Journey

• Keep your FASTag well-funded before starting the trip — since Khalapur and Urse together cover the whole expressway, running short mid-route means paying double at whichever plaza catches you unfunded.
• If you’re making a same-day round trip, the discounted return fare brings your total down to ₹640 instead of paying ₹320 twice.
• Missing your intended exit means driving to the next interchange and doubling back, since U-turns aren’t permitted anywhere on the expressway — plan your Khopoli or Lonavala stop in advance.
• If you’re driving a Maharashtra-registered EV, confirm your FASTag is properly linked to claim the toll exemption automatically rather than being charged and needing a refund.

Frequently Asked Questions

Q1. How much does a car pay at Khalapur Toll Plaza specifically?

Khalapur collects ₹80 of the total ₹320 one-way car toll for the full Mumbai-Pune Expressway, with the remaining ₹240 charged at the Urse plaza near the Pune end.

Q2. Why are there only two toll plazas for such a long expressway?

The Mumbai-Pune Expressway uses a two-point closed system covering its entire 94.5-km length, rather than multiple smaller plazas — you pay once for the whole journey between Kalamboli and Ravet.

Q3. Do electric vehicles pay toll at Khalapur?

No, battery electric vehicles registered in Maharashtra are fully exempt from tolls at both Khalapur and Urse under the state’s EV policy, provided the vehicle’s FASTag is properly linked to reflect this status.

Q4. What’s the best exit near Khalapur for visiting Khopoli or Imagicaa?

The Khalapur interchange itself connects directly to Khopoli town and the routes toward Imagicaa theme park and Karjat, making it the natural exit point for this area rather than continuing to Lonavala or Kalamboli.